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Pranav Maddalli is an undergraduate student in Mechanical Engineering. He interned at during summer 2024. 

Pranav Maddali

Where did you intern over the summer and what was exciting for you about that opportunity?

This summer, I interned at Ezalife LLC, a medical device company that specializes in securement devices for gastrostomy buttons. I’ve always been intrigued by the medical device industry and by being able to work with a startup. Working with Ezalife was a great opportunity for me to get my foot in the door and experience what design and manufacturing looks like in the medical device industry. 

What kinds of projects have you had a chance to work on over the summer?

My project this summer was to create a new variation of Ezalife’s patented “Button Huggie” securement device. Throughout the summer, I used computer-aided design software (CAD) and 3D printers to develop and prototype Button Huggie ideas to be able to test them for safety and security. Being able to create multiple prototypes allowed me to understand how to properly design and test medical devices to clear them for a clinical setting. That was very important for this device because it directly impacts the safety and well-being of the children and infants that receive it.

What was it like to work at a startup? 

Working with a startup was a great experience because it was something completely new to me that I had to adapt to. At first, it was difficult because there were so many new ideas and such a small team to talk about with them. As we moved through the summer, we started using video calls and chat tools more which helped a lot with more efficient and in-depth collaboration. Working with a startup also helped me understand that failure is not looked down upon; it is valued because it promotes growth and fosters new ideas, which are invaluable at a startup company. I’m aiming to use this mindset throughout the rest of my academic career and past it as well.

Button huggie image courtesy of Ezalife

How did what you learned look different than the way you learn engineering in class?

Working with Ezalife has allowed me to get hands-on experience with medical devices. Throughout school, I have mainly learned engineering in a theoretical way whether that be with models or different types of calculations. I haven’t been able to experience hands-on prototype work or experience 3D designs becoming tangible objects. Learning engineering with CAD software, 3D printers and my hands has allowed me to gain a deeper understanding of design, different types of materials and manufacturability. I learned about multiple factors that could influence how medical devices fail and succeed, most of which I would not have been able to learn inside a classroom.

What advice do you have for other students interested in pursuing a similar opportunity?

I have two pieces of advice that I would like to share that really helped me get the most out of this opportunity. The first piece of advice is to ask questions. Asking questions is the best way to fully understand complex concepts, requirements and expectations. As an engineer, there is usually not much room for error, so asking questions to fully understand the problem at hand will allow you to create an efficient and effective solution. 

My second piece of advice would be to not be afraid of failure. I’ve learned that failure in prototyping is valuable for engineers because it exposes flaws and limitations early in the design process. Understanding each failure helps lead to more innovation because each setback provides more insight and an effective solution in the end.